广东电网有限责任公司广州供电局,广州 510620
西安工程大学西安市电气设备互联感知与智能诊断重点实验室,西安 710048
韩卓展(1993—),男,硕士,工程师,研究方向为输电电缆施工运维检测技术。
田毅(1986—),男,博士,副教授,主要从事电力设备智能感知与先进测量、智能材料及电网关键设备现场试验技术及装备研究工作(通信作者)(E-mail:tianyi@xpu.edu.cn)。
收稿:2026-04-10,
修回:2026-06-18,
纸质出版:2026-10-16
移动端阅览
韩卓展, 田毅, 黄君堂, 等. 高压XLPE电缆缓冲层烧蚀故障机理与防治研究进展[J]. 高压电器, 2026,62(10):140-156.
HAN Zhuozhan, TIAN Yi, HUANG Juntang, et al. Research Progress on Ablation Failure Mechanism and Prevention of Buffer Layer in High-voltage XLPE Cables[J]. High Voltage Apparatus, 2026, 62(10): 140-156.
韩卓展, 田毅, 黄君堂, 等. 高压XLPE电缆缓冲层烧蚀故障机理与防治研究进展[J]. 高压电器, 2026,62(10):140-156. DOI: 10.13296/j.1001-1609.hva.2026.10.017.
HAN Zhuozhan, TIAN Yi, HUANG Juntang, et al. Research Progress on Ablation Failure Mechanism and Prevention of Buffer Layer in High-voltage XLPE Cables[J]. High Voltage Apparatus, 2026, 62(10): 140-156. DOI: 10.13296/j.1001-1609.hva.2026.10.017.
近年来,皱纹铝护套结构的高压交联聚乙烯(XLPE)电缆阻水缓冲层烧蚀故障频发,对电力系统的安全稳定运行造成严重影响。针对高压XLPE电缆缓冲层烧蚀故障特征分析、检测方法和解决方案的研究得到了显著的关注。文中对不同类型缓冲层的基本结构进行了分析,梳理了缓冲层烧蚀的发展过程和烧蚀过程中伴随产生的物理化学特征。通过搭建的模拟烧蚀平台和不同工况下电缆等效电路模型和多物理场仿真模型进一步细化了烧蚀过程中伴随产生的物理特征:缓冲层受潮发展至烧蚀可以分为3个阶段,当缓冲层内含有气隙或白色粉末时就会影响缓冲层的电场强度、电压分布以及局部温升,因此局部放电现象会出现在缓冲层内部,除此之外,缓冲层表面一个周期的温度升高约至45℃,根据热平衡方程计算可得到白色粉末处的温度可达到一个周期的数倍。总结出了烧蚀发生的条件和关键影响因素,包括铝护套波谷压入深度、气隙间距、白色粉末的面积和厚度、接触不良长度等。此外,根据缓冲层烧蚀过程中伴随的物理特征信号和产物的检测手段对各种检测方法进行了对比分析,并从缓冲层修复和新型缓冲层两方面阐述了如何从根源去解决高压电缆缓冲层烧蚀故障。文中为优化缓冲层材料及结构,提高其耐烧蚀能力,开发缓冲层缺陷检测技术提供参考。
In recent years
ablation failures of the water-blocking buffer layer in high-voltage cross-linked polyethylene(XLPE)cables with corrugated aluminum sheath structures have occurred frequently
causing serious impacts on the safe and stable operation of power systems. Significant attention has been paid to research on failure characteristic analysis
detection methods
and solution strategies for buffer layer ablation in high-voltage XLPE cables. In this paper
the basic structures of different types of buffer layers are analyzed
and the development process of buffer layer ablation as well as the accompanying physical and chemical characteristics generated during the ablation process are reviewed. Through the construction of a simulated ablation platform and cable equivalent circuit models under different operating conditions
as well as multi physics field simulation models
the physical characteristics that accompany the ablation process have been further refined. The development of the buffer layer from moisture to erosion can be divided into three stages. When air gaps or white powder are present in the buffer layer
they affect the electric field strength
voltage distribution
and local temperature rise within the buffer layer. As a result
partial discharge phenomena occur inside the buffer layer. In addition
the temperature on the buffer layer surface rises to approximately 45℃over one cycle. According to calculations based on the heat balance equation
the temperature at the locations where white powder is present can reach several times that of one cycle. The conditions and key influencing factors in case of ablation
including the depth of groove pressing into the aluminum sheath
air gap spacing
area and thickness of white powder
length of poor contact
are summarized. In addition
various detection methods are compared and analyzed based on the physical signature signals and byproduct detection techniques associated with the buffer layer ablation process. Moreover
solutions to fundamentally address the ablation failure of high-voltage cable buffer layers are discussed from such two perspectives as buffer layer repair and the development of novel buffer layer designs. This paper provides a reference for optimizing buffer layer materials and structures
improving their ablation resistance
and developing defect detection technologies for buffer layers.
郭卫,周松霖,王立,等.电力电缆状态在线监测系统的设计及应用[J].高电压技术,2019,45(11):3459-3466.
Guo Wei,Zhou Songlin,Wang Li,et al. Design and application of online monitoring system for electrical cable states[J].High Voltage Engineering,2019,45(11):3459-3466.
Saleh M,Ahmed N,Moghaddam T B,et al.Towards a highperformance asphalt concrete for extreme climatic conditions using asphaltenes and polyethylene terephthalate fibres[J].Construction and Building Materials,2024(420):135573.
何宏明,邱漫诗,聂章翔,等.高温下110 kV XLPE电缆绝缘在空气和硅油介质中的老化机理研究[J].绝缘材料,2020,53(3):22-27.
He Hongming,Qiu Manshi,Nie Zhangxiang,et al. Ageing mechanism of 110 kV XLPE cable insulation in air and silicone oil at high temperature[J].Insulating Materials,2020,53(3):22-27.
Xie Yue,Zhao Yifeng,Bao Shuzhen,et al. Investigation on cable rejuvenation by simulating cable operation[J].IEEE Access,2020 (8):6295-6303.
Gustavsen B,Høyer-Hansen M,Hatlo M,et al. Voltages and AC corrosion on metallic tubes in umbilical cables caused by magnetic induction from power cable charging currents[J].IEEE Transactions on Power Delivery,2019,34(2):596-605.
Li Pengfei,Chen Yuebin,Huang Haowei,et al. Investigation of corrosion behavior of galvanized steel as submarine cable armor in seawater under weak magnetic fields[J].International Journal of Electrochemical Science,2023,18(9):100264.
王野,张涛,赵新院.高压电缆缓冲层烧蚀故障分析及预防[J].电线电缆,2022(2):47-50.
Wang Ye,Zhang Tao,Zhao Xinyuan. Analysis and prevention measures of ablation fault of high voltage cable buffer layer[J].Wire & Cable,2022(2):47-50.
汪传斌,金海云.高压XLPE绝缘电力电缆缓冲层与金属护层结构设计仿真计算与优化[J].电线电缆,2018(3):6-12.
Wang Chuanbin,Jin Haiyun. The structural design simulation and optimization of high voltage XLPE insulation power cable buffer layer and metal sheath[J].Wire & Cable,2018(3):6-12.
邱玮,章宇聪,谢亿,等.高压XLPE电缆缓冲层缺陷研究现状综述[J].绝缘材料,2024,57(4):13-21.
Qiu Wei,Zhang Yucong,Xie Yi,et al. Summary of research status on buffer layer defects in high voltage XLPE cables[J].Insulating Materials,2024,57(4):13-21.
张洪亮,张建民,于洪淼,等.高压电缆大截面分割导体焊接后的机械性能及缓冲阻水层设计[J].电线电缆,2018(4):36-39.
Zhang Hongliang,Zhang Jianmin,Yu Hongmiao,et al. A study on mechanical property of large section welded milliken conductor and design of water-blocking buffer layer for HVAC cable[J].Wire& Cable,2018(4):36-39.
刘召见,常军,房鹏.电力电缆的阻水技术[J].电线电缆, 2013(1):12-14.
Liu Zhaojian,Chang Jun,Fang Peng. The water blocking technology in electrical power cable[J].Wire & Cable,2013(1):12-14.
Cao Junping,Wang Shaohua,Li Naiyi,et al. Analysis on buffer layer discharges below the corrugated Aluminum sheath of XLPE cables and comparison with other metal sheath structures[C]//2019 IEEE 3rd International Conference on Circuits,Systems and Devices(ICCSD),2019:21-26.
陈熠东,周凯,雷清泉,等.高压电缆阻水缓冲层的白斑现象及析氢腐蚀机理[J].中国电机工程学报,2023,43(12):4830-4839.
Chen Yidong,Zhou Kai,Lei Qingquan,et al. Phenomena of white spots on the buffer layer and mechanisms of hydrogen evolution corrosion inside high-voltage cables[J].Proceedings of the CSEE, 2023,43(12):4830-4839.
刘英,陈佳美.高压XLPE电缆阻水缓冲层电—热场分析及模拟烧蚀试验研究[J].中国电机工程学报,2022,42(4):1260-1270.
Liu Ying,Chen Jiamei. Electro - thermal field analysis and simulated ablation experiments for the water-blocking buffer layer in high voltage XLPE cable[J].Proceedings of the CSEE,2022,42 (4):1260-1270.
吴春芳,陈云,黄韬,等.电力电缆状态感知与检测技术研究综述[J].高压电器,2024,60(10):86-103.
Wu Chunfang,Chen Yun,Huang Tao,et al. Overview of condition sensing and detection technology for power cables[J].High Voltage Apparatus,2024,60(10):86-103.
SU C Q. Failure analysis of three 230 kV XLPE cables[C]//2010 IEEE/PES Transmission and Distribution Conference and Exposition:Latin America(T & D-LA),2010:22-25.
邓声华,江福章,刘和平,等.高压电缆缓冲层材料及结构特性研究[J].电线电缆,2019(2):19-27.
Deng Shenghua,Jiang Fuzhang,Liu Heping,et al. Research on materials and structural characteristics of buffer layers for high voltage cable[J].Wire & Cable,2019(2):19-27.
刘凤莲,夏荣,李文杰,等.高压交联电缆缓冲层烧蚀缺陷检测方法研究[J].高压电器,2022,58(8):259-266.
Liu Fenglian,Xia Rong,Li Wenjie,et al. Research on detection method of buffer layer ablation defect in high voltage XLPE cable[J].High Voltage Apparatus,2022,58(8):259-266.
Tian Yi,Zhu Guixin,Huang Lihong,et al. Study on the ablation process and failure mechanism of the buffer layer in high-voltage XLPE cable[J].International Journal of Electrochemical Science, 2024,19(8):100662.
刘洋,陈杰,胡丽斌,等.高压XLPE电缆缓冲层放电烧蚀机理与实验研究[J].绝缘材料,2021,54(8):102-108.
Liu Yang,Chen Jie,Hu Libin,et al. Mechanism and experimental study on discharge ablation of high voltage XLPE cable buffer layer[J].Insulating Materials,2021,54(8):102-108.
郑建康,苏小婷,李庚,等.高压电缆阻水缓冲层电化学腐蚀特性及失效研究[J].绝缘材料,2022,55(2):91-96.
Zheng Jiankang,Su Xiaoting,Li Geng,et al. Electrochemical corrosion properties and failure analysis of water-blocking buffer layer in high voltage power cables[J].Insulating Materials,2022, 55(2):91-96.
Du Boxue,Du Xiaoyu,Kong Xianglin,et al. An investigation on discharge fault in buffer layer of 220 kV XLPE AC cable[J].IET Science,Measurement&Technology,2021,15(6):508-516.
欧阳本红,李文杰,刘英,等.高压XLPE电缆阻水缓冲层烧蚀机理[J].高电压技术,2021,47(9):3153-3162.
Ouyang Benhong,Li Wenjie,Liu Ying,et al. Ablation mechanism of water-blocking buffer layer in HV XLPE cables[J].High Voltage Engineering,2021,47(9):3153-3162.
赵琦,周凯,孔佳民,等.高压XLPE电缆阻水缓冲层烧蚀机理研究现状[J].绝缘材料,2022,55(4):20-28.
Zhao Qi,Zhou Kai,Kong Jiamin,et al. Research status of ablation mechanism of water-blocking buffer layer in high voltage XLPE power cable[J].Insulating Materials,2022,55(4):20-28.
周凯,赵琦,李原,等.基于分阶段产气的高压电缆阻水缓冲层状态评估[J].高电压技术,2022,48(10):3882-3890.
Zhou Kai,Zhao Qi,Li Yuan,et al. Evaluation technology of waterblocking buffer layer of high voltage cable based on stages classification of gases evolution[J].High Voltage Engineering, 2022,48(10):3882-3890.
周松霖,刘若溪,姜磊,等.高压XLPE绝缘电力电缆护层烧蚀机理分析[J].高压电器,2020,56(12):171-176.
Zhou Songlin,Liu Ruoxi,Jiang Lei,et al. Ablation mechanism analysis on metal sheath of high voltage XLPE insulated power cable[J].High Voltage Apparatus,2020,56(12):171-176.
李志坚,李旭,杜晓雨,等.湿度对不同电场类型下电缆缓冲层局部放电特性的影响[J].绝缘材料,2021,54(7):102-109.
Li Zhijian,Li Xu,Du Xiaoyu,et al. Effect of relative humidity on partial discharge characteristics of cable buffer layer under different electric field forms[J].Insulating Materials,2021,54(7):102-109.
Chen Yidong,Zhou Kai,Kong Jiamin,et al. Hydrogen evolution and electromigration in the corrosion of aluminium metal sheath inside high-voltage cables[J].High Voltage,2022,7(2):260-268.
Cheng Yanting,Hao Yanpeng,Chen Yun,et al. Effects of condition of water blocking tape on the buffer layer failures of high voltage XLPE cables in electric field and temperature field[J].Engineering Failure Analysis,2022(131):105823.
杜晓雨. 220 kV交流电缆缓冲层放电机理及其运行状态评估方法研究[D].天津:天津大学,2021.
Du Xiaoyu. Study on discharge mechanism and operation condition assessment method of buffer layer in 220 kV AC cables[D].Tianjin:Tianjin University,2021.
Zhou Wenqing,Cheng Hao,Hui Baojun,et al. Key process of the defection of PET buffer layer in XLPE power cable by a case study:thermo-oxidative degradation[J].Engineering Failure Analysis, 2023(146):107131.
吴明,洪涵韬,任志刚,等.径向电流作用下的高压电缆缓冲层烧蚀多物理量信号演变规律[J].高电压技术,2025,51(2):936-945.
Wu Ming,Hong Hantao,Ren Zhigang,et al. Evolution law of multiphysical signal of high-voltage cable buffer layer ablation under radial current[J].High Voltage Engineering,2025,51(2):936-945.
钟理鹏,刘雨丰,段肖力,等.高压交联聚乙烯电缆缓冲层白色粉末烧蚀特性仿真研究[J].湖南电力,2025,45(1):73-78.
Zhong Lipeng,Liu Yufeng,Duan Xiaoli,et al. Simulation study on white powder ablation characteristics in buffer layer of high-voltage cross-linked polyethylene cables[J].Hunan Electric Power,2025, 45(1):73-78.
刘青,焦宇阳,尚英强,等.高压XLPE电缆阻水缓冲层烧蚀机理研究[J].绝缘材料,2025,58(3):99-108.
Liu Qing,Jiao Yuyang,Shang Yingqiang,et al. Study on ablation mechanism of water-blocking buffer layer in high voltage XLPE cable[J].Insulating Materials,2025,58(3):99-108.
严有祥,欧阳本红,郑建康,等.电缆缓冲层电阻变化、电容电流分布和运行的研究[J].电线电缆,2022(4):35-40.
Yan Youxiang,Ouyang Benhong,Zheng Jiankang,et al. Research on resistance change,capacitance current distribution and operation of cable buffer layer[J].Wire & Cable,2022(4):35-40.
刘黎,周路遥,李晋贤,等.铝护套与缓冲层间气隙对高压电缆的电—热耦合影响[J].浙江电力,2021,40(11):54-59.
Liu Li,Zhou Luyao,Li Jinxian,et al. Influence of air gap between aluminum sheath and buffer on electro-thermal coupling characteristics of HV cables[J].Zhejiang Electric Power ,2021 ,40(11):54-59.
Ren Zhigang,Gao Jian,Zhang Hao,et al. Understanding electrical conductivity deterioration of buffer layer in high-voltage cables under electro-humid stress[J].IEEE Transactions on Dielectrics and Electrical Insulation,2024,31(5):2768-2775.
张浩然,高建,武康宁,等.基于温度测量和气体分析的高压电缆缓冲层烧蚀故障检测技术[J].高电压技术,2023,49(12):4929-4937.
Zhang Haoran,Gao Jian,Wu Kangning,et al. Detection technology of buffer layer ablation failure in high voltage cables based on temperature measurement and gases analysis[J].High Voltage Engineering,2023,49(12):4929-4937.
周旭,李欢,朱梦瑶,等.高压XLPE电力电缆阻水缓冲层烧蚀故障研究综述[J].中国电机工程学报,2025,45(12):4927-4942.
Zhou Xu,Li Huan,Zhu Mengyao,et al. Research review on the ablative failure of water buffer layer in high voltage XLPE power cables[J].Proceedings of the CSEE,2025,45(12):4927-4942.
冯尧,邓显波,李文杰,等.高压电缆铝套结构与缓冲层烧蚀特性[J].高电压技术,2023,49(12):4919-4928.
Feng Yao,Deng Xianbo,Li Wenjie,et al. Ablative properties of buffer layer in aluminum sheath structure of high voltage cable[J].High Voltage Engineering,2023,49(12):4919-4928.
Wu Zhipeng,Lai Qingbo,Zhou Wenqing,et al. Analysis of influencing factors on buffer layer discharge for high-voltage XLPE cable[J].IET Generation Transmission & Distribution,2022,16(20):4142-4157.
冯超,李伟,曹先慧,等. 220 kV电缆缓冲层烧蚀缺陷射线检测方法[J].湖南电力,2020,40(5):43-46.
Feng Chao,Li Wei,Cao Xianhui,et al. Radiographic detection method of ablative defects in 220 kV cable buffer layer[J].Hunan Electric Power,2020,40(5):43-46.
周凯,饶显杰,汪先进,等.基于距离的互相关算法在电力电缆局部放电定位中的应用[J].高电压技术,2021,47(8):2946-2954.
Zhou Kai,Rao Xianjie,Wang Xianjin,et al. Application of distancebased cross-correlation algorithm in partial discharge location of power cable[J].High Voltage Engineering,2021,47(8):2946-2954.
Sahoo R,Karmakar S. Effectiveness of wavelet scalogram on partial discharge pattern classification of XLPE cable insulation[J].IEEE Transactions on Instrumentation and Measurement ,2024 (73) :1-10.
刘三伟,谢亿,张军,等.高压电缆X射线数字影像深度处理和缓冲层缺陷智能识别技术[J].南方电网技术,2020,14 (12):66-70.
Liu Sanwei,Xie Yi,Zhang Jun,et al. High voltage cable X-ray digital image depth processing and technology of buffer layer defect intelligent recognition[J].Southern Power System Technology,2020, 14(12):66-70.
Liu Sanwei,Liu Zhang,Duan Jianjia,et al. X-ray digital image advanced processing and buffer layer defect intelligent identification of power cable[J].Journal of Physics:Conference Series,2020,1601(5):052028.
刘维可,谢亿,刘三伟,等.高压电缆阻水缓冲层烧蚀缺陷的射线检测工艺参数研究[J].电线电缆,2021(2):28-32.
Liu Weike,Xie Yi,Liu Sanwei,et al. Study on the technical parameters of X-ray detection of water blocking buffer layer ablative defects in high-voltage cable[J].Wire & Cable,2021(2):28-32.
刘顺满,王健,程皓,等.高压XLPE电缆缓冲层烧蚀缺陷特征气体分析[J].广东电力,2022,35(6):116-125.
Liu Shunman,Wang Jian,Cheng Hao,et al. Analysis on characteristic gas of ablative defect in buffer layer of high voltage XLPE cable[J].Guangdong Electric Power,2022,35(6):116-125.
郝艳捧,田万兴,成延庭,等.高压皱纹铝护套电力电缆缓冲层受潮的气体产生、扩散和持续时间[J].广东电力,2025,38(4):70-78.
Hao Yanpeng,Tian Wanxing,Cheng Yanting,et al. Gas generation,diffusion,and duration of moisture in the buffer layer of highvoltage wrinkled aluminum-sheathed power cable[J].Guangdong Electric Power,2025,38(4):70-78.
宋鹏先,张华,朱晓辉,等.一种基于石墨注入的高压电缆缓冲层修复方法研究[J].绝缘材料,2023,56(10):84-90.
Song Pengxian,Zhang Hua,Zhu Xiaohui,et al. Research on a repair method of high-voltage cable buffer layer based on graphite injection[J].Insulating Materials,2023,56(10):84-90.
曲国安,罗汪彬,赵新院,等.一种高压电缆缓冲层烧蚀修复技术[J].电线电缆,2023(5):17-22.
Qu Guoan,Luo Wangbin,Zhao Xinyuan,et al. Ablation repair technology for buffer layers of high voltage cables[J].Wire &Cable,2023(5):17-22.
AEIC CS9-15 Specification for extruded insulation power cables and their accessories rated above 46 kV through 345 kV AC[S].
0
浏览量
0
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
陕公网安备 61010402000197