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1.南阳理工学院河南省增材制造航空材料工程研究中心,南阳市增材制造技术与装备重点实验室,河南 南阳 473004
2.中国西电集团有限公司,西安 710075
3.河南工业职业技术学院,河南 南阳 473004
4.周口师范学院,河南 周口 466001
闫基森(1993—),男,博士研究生,讲师,主要研究方向为自蔓延冶金(E-mail:3011111@nyist.edu.cn)。
收稿日期:2025-01-09,
修回日期:2025-03-17,
纸质出版日期:2025-07-16
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闫基森, 贺小瑞, 刘品潇, 等. 基于自蔓延反应以蔗糖为碳源制备SiC工艺过程的探究[J]. 高压电器, 2025,61(7):208-214.
YAN Jisen, HE Xiaorui, LIU Pinxiao, et al. Exploration on the Process of Preparing SiC Based on Self-propagation Reaction with Sucrose as Carbon Source[J]. High voltage apparatus, 2025, 61(7): 208-214.
闫基森, 贺小瑞, 刘品潇, 等. 基于自蔓延反应以蔗糖为碳源制备SiC工艺过程的探究[J]. 高压电器, 2025,61(7):208-214. DOI: 10.13296/j.1001-1609.hva.2025.07.025.
YAN Jisen, HE Xiaorui, LIU Pinxiao, et al. Exploration on the Process of Preparing SiC Based on Self-propagation Reaction with Sucrose as Carbon Source[J]. High voltage apparatus, 2025, 61(7): 208-214. DOI: 10.13296/j.1001-1609.hva.2025.07.025.
SiC由于其独特的理化性质,应用领域不断扩大。针对目前SiC的制备工艺中存在能耗大、污染严重、效率低等缺点,文中提出了一种以蔗糖为碳源制备SiC的工艺。使用镁粉、SiO
2
和蔗糖作为原料,在氩气的气氛保护下,使用自蔓延反应的方式制备SiC。实验结果表明:镁粉过量系数低于60%,产物中会有未反应的SiO
2
,反应存在不完全现象,随着镁粉质量分数的增加产物中未反应的SiO
2
质量分数逐渐减少至消失,但产物中Mg
2
Si质量分数则逐渐增加。随着原料中蔗糖质量分数的提高,产物中3C-SiC的结晶度先升高后降低。当镁粉过量80%,蔗糖过量40%时,产物结晶度最高为45.58%,微观形貌为无定形的块状。C
12
H
22
O
11
-SiO
2
-Mg体系的DSC曲线表明SiC的生成是分两步进行的,首先蔗糖分解为C和H
2
O,然后生成的C参与SiO
2
、Mg之间的反应,最终生成SiC。按照Freeman-Carroll法对测得的
DSC
曲线中的放热峰进行计算,结果表明SiC合成反应的活化能
E
=16.516 kJ·mol
-1
,反应级数
n
=0.557 17。
The scope of application of SiC is continuously expanded due to its unique physical and chemical properties. However
in view of such shortcomings as high energy consumption
serious pollution and low efficiency in the current SiC preparation process
in this paper a process to prepare SiC using sucrose as a carbon source is proposed. The magnesium powder
SiO
2
and sucrose are used as the raw materials
a self-propagating reaction is adopted to prepare SiC under the protection of an argon atmosphere. The experimental results show that the excess coefficient of magnesium powder is less than 60%
indicating the presence of unreacted SiO
2
in the product. Additionally
the reaction exhibits incomplete characteristics. With the increase of the magnesium powder content
the unreacted SiO
2
content in the product is gradually decreased until it disappears
while the Mg
2
Si content in the product is gradually increased. With the improvement of sucrose content in the raw material
the crystallinity of
3C-SiC in the product shows firstly increase and then decrease. In case of 80% excess of magnesium powder and a 40% excess of sucrose
the crystallinity of the product is up to 45.58%
and the microscopic morphology exhibits characteristics of an amorphous lump. The DSC curves of the C
12
H
22
O
11
-SiO
2
-Mg system shows that SiC is generated in two stages. Initially
sucrose is decomposed into C and H
2
O
and subsequently
the generated C participates in the reaction between SiO
2
and Mg
finally resulting in the formation of SiC. The exothermic peaks observed in the measured DSC curves are calculated in accordance with the Freeman-Carroll method
and the results show that the activation energy of E of the synthesis reaction of SiC=16.516 kJ mol
-1
and a number of reaction stages
n
=0.557 17.
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